Jeep Cherokee 1984-1996 Brakes Specifications
Detailed brake specifications for 1984-1996 Jeep Cherokee models, including rotor sizes, pad dimensions, and caliper types. Essential for maintenance, repair, and performance upgrades.
Brakes Overview Specifications
This document provides detailed specifications and information about the braking system of the 1984-1996 Jeep Cherokee. It covers various aspects of the braking system, including components, maintenance tips, and performance characteristics. Use this guide to understand the technical details of your Jeep Cherokee's brakes, ensuring safe and efficient operation. The sections are organized to help you quickly find the information you need.
How to Use
Use the search functionality to quickly locate specific terms or components within the document. Enter keywords related to the brakes, such as 'rotor', 'caliper', or 'brake fluid', to find relevant sections.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled, making it easy to find information on specific aspects of the braking system.
Key Specifications
Front Rotor Diameter
11 inches
Rear Drum Diameter
10 inches
Brake Fluid Type
DOT 3 or DOT 4
Brake Fluid Capacity
1 pint
Caliper Type
Single-piston
Available Specifications
Front Brakes
This section covers the front braking system of the Jeep Cherokee, including the rotors, calipers, and pads. Learn about the design, specifications, and maintenance tips to ensure optimal performance and longevity of your front brakes.
Front Brakes
This section covers the front braking system of the Jeep Cherokee, including the rotors, calipers, and pads. Learn about the design, specifications, and maintenance tips to ensure optimal performance and longevity of your front brakes.
Rotors
- Diameter: 11 inches
- Thickness: 1 inch
- Material: Cast iron
- Ventilation: Vented for improved cooling
- Replacement interval: Check every 30,000 miles
- Common issues: Warping and grooving
Caliper Specifications
- Type: Single-piston floating
- Material: Cast aluminum
- Brake pad attachment: Clip-on
- Brake line connection: Banjo bolt
- Maintenance: Inspect for leaks and wear
Rear Brakes
This section provides details on the rear braking system, including drum brakes and optional rear disc brakes. Understand the components, their functions, and how to maintain them for safe driving.
Rear Brakes
This section provides details on the rear braking system, including drum brakes and optional rear disc brakes. Understand the components, their functions, and how to maintain them for safe driving.
Drum Brakes
- Diameter: 10 inches
- Lining material: Organic or semi-metallic
- Adjustment: Manual adjuster
- Shoe replacement interval: Check every 30,000 miles
- Common issues: Squeaking and uneven wear
Rear Disc Brakes (Optional)
- Diameter: 10 inches
- Caliper type: Single-piston
- Rotor material: Cast iron
- Maintenance: Similar to front disc brakes
- Replacement interval: Check every 30,000 miles
Brake Fluid and Lines
This section focuses on the brake fluid and brake lines, which are crucial for the proper functioning of the braking system. Learn about the types of brake fluid used, maintenance tips, and how to inspect brake lines for wear and tear.
Brake Fluid and Lines
This section focuses on the brake fluid and brake lines, which are crucial for the proper functioning of the braking system. Learn about the types of brake fluid used, maintenance tips, and how to inspect brake lines for wear and tear.
Brake Fluid
- Type: DOT 3 or DOT 4
- Capacity: Approx. 1 pint
- Replacement interval: Every 2 years or 24,000 miles
- Common issues: Contamination and moisture absorption
Brake Lines
- Material: Steel braided or rubber
- Inspection: Check for cracks and leaks
- Replacement interval: As needed based on inspection
- Common issues: Corrosion and wear
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Brakes Specifications
Overview
- Type
- Hydraulic disc/drum brake system
- Configuration
- Front disc, rear drum (1984-1990), Front and rear disc (1991-1996)
- Platform
- Jeep Cherokee (XJ)
- Material
- Cast iron rotors, steel drums
- Location
- Front and rear wheel assemblies
Dimensions
- Front Rotor Diameter
- 10.5 inches (266.7 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 9.0 inches (228.6 mm)
- Rear Drum Width
- 1.75 inches (44.45 mm)
- Rear Rotor Diameter
- 10.5 inches (266.7 mm) (1991-1996)
- Rear Rotor Thickness
- 0.98 inches (25 mm) (1991-1996)
- Master Cylinder Bore
- 1.0 inch (25.4 mm)
- Brake Line Diameter
- 3/16 inch (4.76 mm)
Materials
- Rotors
- Cast iron with machined surfaces
- Drums
- Cast iron with machined surfaces
- Pads
- Semi-metallic friction material
- Shoes
- Organic friction material
- Calipers
- Aluminum alloy with steel pistons
Features
- Brake System
-
- Dual-circuit hydraulic system
- Proportioning valve
- Vacuum-assisted booster
- Parking brake integrated with rear brakes
- Front Brakes
-
- Ventilated disc brakes
- Single-piston floating calipers
- Wear indicator on pads
- Slotted rotors (optional)
- Rear Brakes
-
- Drum brakes (1984-1990)
- Disc brakes (1991-1996)
- Self-adjusting mechanism
- Integrated parking brake
- Safety Features
-
- Anti-lock braking system (ABS) (optional)
- Brake warning light
- Wear sensors
- Fluid level sensor
- Comfort Features
-
- Progressive brake pedal feel
- Low noise operation
- Minimal vibration
- Smooth engagement
Safety Features
- Structural
-
- Reinforced caliper mounts
- Heat-treated rotors
- Operational
-
- Dual-circuit system for fail-safe operation
- Automatic rear brake adjustment
- Monitoring
-
- Brake wear sensors
- Fluid level warning system
Comfort Features
- Pedal Feel
- Progressive and responsive
- Noise Level
- Low noise operation
- Vibration
- Minimal vibration during braking
- Maintenance
- Easy access for inspection and service
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Maintenance
-
- Brake cleaner
- Anti-seize compound
- Brake fluid
- Tools
-
- Brake caliper tool
- Brake spring pliers
- Torque wrench
Maintenance
- interval
- Every 12,000 miles or 12 months
- Items
-
- Inspect pad thickness
- Check rotor/drum condition
- Inspect brake lines
- Check fluid level
- Lubricate caliper pins
- Adjust parking brake
- Notes
- Use DOT 3 brake fluid, avoid mixing brake fluid types
Warranty
- Parts
- Miles: 12,000Years: 1Coverage: Manufacturing defects
- Labor
- Miles: 12,000Years: 1Coverage: Installation defects
- Performance
- Miles: 6,000Years: 6Coverage: Wear and tear
- Terms
- Warranty void if improper installation or maintenance
Production Details
- Manufacturer
- Delphi Automotive Systems
- Process
-
- Casting
- Machining
- Heat treatment
- Assembly
- Quality Control
- Dimensional: Laser measurementMaterial: Spectroscopic analysisPerformance: Dynamometer testing
- Sustainability
-
- Recycled materials
- Low-emission production
- Waste reduction
- Metrics
- Daily Production: 5000 unitsDefect Rate: 0.01%Lead Time: 3 days
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pad thickness
- Check rotor/drum condition
- Inspect brake lines for wear
- Check brake fluid level
- Lubricate caliper pins
Use DOT 3 brake fluid only
- Replace brake pads if necessary
- Resurface or replace rotors
- Inspect caliper operation
- Check parking brake adjustment
- Flush brake fluid
Use proper bedding procedure for new pads
- Complete brake system inspection
- Replace brake fluid
- Inspect brake booster operation
- Check ABS system
- Replace brake hoses if necessary
Perform full system pressure test
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 1984-1996 Jeep Cherokee models?
Are these brakes compatible with all 1984-1996 Jeep Cherokee models?
The brakes are designed to be compatible with all 1984-1996 Jeep Cherokee models, including both 2WD and 4WD versions. However, it's essential to verify specific part numbers and configurations, as some variations may exist depending on the year and trim level. Always cross-check with your vehicle's manual or a trusted parts catalog to ensure proper fitment.
Q2 How often should I inspect or replace the brakes on my Jeep Cherokee?
How often should I inspect or replace the brakes on my Jeep Cherokee?
Jeep Cherokee brakes should be inspected every 12,000 miles or annually, whichever comes first. Replace brake pads when they are worn down to 1/8 inch thickness or as recommended by the manufacturer. Rotors should be checked for warping or excessive wear and replaced if necessary. Regular maintenance ensures optimal braking performance and safety.
Q3 How do I replace the brake pads on a 1984-1996 Jeep Cherokee?
How do I replace the brake pads on a 1984-1996 Jeep Cherokee?
To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and carefully slide it off the rotor. Remove the old brake pads and compress the caliper piston using a C-clamp. Install the new pads, reattach the caliper, and secure it with bolts. Reinstall the wheels and test the brakes before driving.
Q4 What should I do if my Jeep Cherokee brakes are squeaking or grinding?
What should I do if my Jeep Cherokee brakes are squeaking or grinding?
Squeaking or grinding noises often indicate worn brake pads or contaminated rotors. Inspect the pads for wear and replace them if necessary. Clean the rotors with brake cleaner to remove debris or grease. If the rotors are damaged, resurface or replace them. Ensure all components are properly lubricated and reinstalled.
Q5 How can I improve the braking performance of my Jeep Cherokee?
How can I improve the braking performance of my Jeep Cherokee?
To optimize braking performance, use high-quality brake pads and rotors designed for your Jeep Cherokee. Regularly inspect and maintain the brake system, including fluid levels and hoses. Upgrade to performance brake components if towing or off-roading. Ensure proper bedding of new brake pads to maximize efficiency and longevity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1984-1996 Jeep Cherokee Service Manual
Coming SoonComprehensive guide covering brake system maintenance, repair, and troubleshooting for 1984-1996 Jeep Cherokee models.
Jeep Cherokee Brake System Technical Bulletin
Coming SoonTechnical service bulletin addressing common brake system issues and recommended solutions for 1984-1996 Jeep Cherokee models.
Jeep Cherokee Brake Parts Catalog
Coming SoonDetailed catalog of brake components, including pads, rotors, calipers, and hardware for 1984-1996 Jeep Cherokee models.
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Technical Information
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