Jeep Cherokee 1984-1996 Drivetrain Specifications
Jeep Cherokee 1984-1996

Jeep Cherokee 1984-1996 Drivetrain Specifications

Explore detailed drivetrain specifications for the 1984-1996 Jeep Cherokee. Learn about transmission types, transfer cases, axle ratios, and 4x4 systems for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the drivetrain of the 1984-1996 Jeep Cherokee. It is designed to help enthusiasts, mechanics, and owners understand the components, configurations, and performance characteristics of the drivetrain. Use the search functionality to quickly locate specific details or navigate through the sections for a comprehensive understanding of the drivetrain system.

How to Use

Use the search bar to enter keywords related to the drivetrain components or specifications. The results will highlight relevant sections and subsections for quick access.

Browse through the major sections listed in the table of contents. Each section contains subsections with detailed technical points for easy reference.

Key Specifications

Transmission Types

Manual/Automatic

Transfer Case Models

NP231/NP242

Front Axle

Dana 30

Rear Axle

Dana 35/8.25

Gear Ratios

3.07:1 to 4.56:1

Available Specifications

Transmission Options

This section covers the various transmission types available in the 1984-1996 Jeep Cherokee, including manual and automatic options. It details the specifications, gear ratios, and compatibility with different engine models.

Manual Transmissions
  • AX-4 4-speed manual transmission
  • AX-5 5-speed manual transmission
  • Peugeot BA10/5 5-speed manual transmission
  • Gear ratios for off-road and highway driving
Automatic Transmissions
  • TorqueFlite 904 3-speed automatic
  • AW4 4-speed automatic transmission
  • Electronic controls and shift patterns
  • Compatibility with 4WD systems

Transfer Case

The transfer case section explains the different models used in the Jeep Cherokee, including part-time and full-time 4WD systems. It also covers the operation and maintenance of these components.

Part-Time 4WD
  • NP231 Command-Trac transfer case
  • 2WD, 4WD High, and 4WD Low modes
  • Durability and off-road performance
  • Common maintenance issues
Full-Time 4WD
  • NP242 Selec-Trac transfer case
  • 2WD, 4WD Full-Time, 4WD Part-Time, and 4WD Low modes
  • Smooth on-road handling
  • Lubrication and service intervals

Axles and Differentials

This section provides details about the front and rear axles, differential types, and gear ratios used in the Jeep Cherokee. It also includes information on aftermarket upgrades and maintenance tips.

Front Axles
  • Dana 30 front axle standard
  • High-pinion and low-pinion configurations
  • CV joints and U-joints
  • Upgrade options for heavy-duty use
Rear Axles
  • Dana 35 rear axle standard
  • Chrysler 8.25 rear axle in later models
  • Limited-slip and locking differentials
  • Gear ratio options for performance

Component Specifications

Overview

Type
4x4 part-time/all-wheel drive
Configuration
Front-engine, four-wheel drive
Platform
Unibody with separate frame
Material
Steel and aluminum components
Location
Center-mounted transfer case

Dimensions

Transfer Case Length
12.5 in (31.75 cm)
Transfer Case Width
8.7 in (22.1 cm)
Transfer Case Height
7.3 in (18.5 cm)
Driveshaft Diameter
2.5 in (6.35 cm)
Driveshaft Length Front
48 in (121.9 cm)
Driveshaft Length Rear
56 in (142.2 cm)
Axle Width Front
60.5 in (153.7 cm)
Axle Width Rear
60.5 in (153.7 cm)

Materials

Transfer Case
Cast aluminum housing
Driveshaft
Steel tubing
Axles
Forged steel
Differential Gears
Hardened steel
Cv Joints
Steel with rubber boots

Features

Transfer Case
  • 2-speed manual shift
  • Neutral position
  • Low-range gearing
  • Part-time 4WD
Axles
  • Dana 30 front axle
  • Dana 35 rear axle
  • Open differentials
  • Optional limited-slip differential
Driveshaft
  • Double-cardan joint
  • Balanced for high-speed stability
  • Replaceable U-joints
Suspension
  • Solid front axle
  • Leaf spring rear suspension
  • Coil spring front suspension
  • Shock absorbers
Brakes
  • Front disc brakes
  • Rear drum brakes
  • Hydraulic brake system
  • Parking brake

Safety Features

Braking System
  • Dual-circuit hydraulic brakes
  • Proportioning valve
Drivetrain
  • Part-time 4WD prevents binding on dry pavement
  • Neutral position for flat towing
Suspension
  • Stable off-road suspension
  • Shock absorbers for control

Comfort Features

Drive Modes
  • 2WD for fuel efficiency
  • 4WD for off-road capability
Noise Reduction
  • Balanced driveshaft
  • Insulated transfer case
Handling
  • Coil spring front suspension
  • Stable rear leaf springs
Towing
  • Neutral transfer case position
  • Sturdy drivetrain components

Accessories

Upgrades
  • Heavy-duty driveshaft
  • Locking differentials
  • Upgraded U-joints
Protection
  • Skid plates
  • Transfer case guard
  • Axle guards
Maintenance
  • Driveshaft grease gun
  • Transfer case fluid pump
  • Axle seal kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect U-joints
  • Check transfer case fluid
  • Lubricate driveshaft
  • Inspect axle seals
  • Check differential fluid
Maintenance Notes
Use only specified fluids and greases for longevity

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Parts and labor
Powertrain
Miles: 60,000
Years: 5
Coverage: Drivetrain components
Corrosion
Miles: Unlimited
Years: 5
Coverage: Perforation from rust
Emissions
Miles: 50,000
Years: 2
Coverage: Emissions-related components

Production Details

Manufacturer
American Motors Corporation (AMC)
Manufacturing Process
  • Casting for transfer case
  • Forging for axle components
  • Machining for gears
Quality Control
inspection: Dimensional checks
Testing: High-speed balancing
Certification: Meets SAE standards
Sustainability Practices
  • Recycled steel
  • Efficient machining processes
Production Metrics
Units Per Day: 500
Time Per Unit: 2 hours

Service Information for drivetrain Service

Maintenance and service requirements specific to the drivetrain

30,000
24
  • Inspect U-joints for wear
  • Check transfer case fluid level
  • Lubricate driveshaft
  • Inspect axle seals for leaks
  • Check differential fluid

Use only specified fluids for optimal performance

60,000
48
  • Replace transfer case fluid
  • Inspect driveshaft balance
  • Check differential gears for wear
  • Inspect CV joints for damage
  • Test 4WD engagement

Special tools may be required for transfer case service

100,000
96
  • Replace U-joints if necessary
  • Overhaul transfer case if needed
  • Inspect and replace axle seals
  • Check differential backlash
  • Test full drivetrain performance

Critical to address any drivetrain noise or vibration immediately

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are drivetrain components compatible across all 1984-1996 Jeep Cherokee models?

Drivetrain components like transmissions, transfer cases, and axles vary by engine type and trim. The 2.5L, 2.8L, and 4.0L engines have different transmission and transfer case configurations. Ensure compatibility by matching part numbers with your Jeep's VIN and model year. Upgrades or replacements may require additional modifications for proper fitment.

Q2

What is the recommended maintenance schedule for the drivetrain?

Regularly inspect and service drivetrain components every 30,000 miles. Replace transmission fluid every 50,000 miles and transfer case fluid every 30,000 miles. Check axle fluid annually and replace every 60,000 miles. Inspect driveshaft U-joints for wear and lubricate them every 15,000 miles. Proper maintenance ensures longevity and optimal performance.

Q3

How do I replace the transfer case on a 1984-1996 Jeep Cherokee?

To replace the transfer case: 1) Disconnect the battery and drain the transfer case fluid. 2) Remove the driveshafts and shift linkage. 3) Support the transmission and remove the crossmember. 4) Unbolt the transfer case and carefully lower it. 5) Install the new transfer case in reverse order, ensuring proper alignment and torque specifications.

Q4

What should I do if my Jeep Cherokee experiences drivetrain vibration?

Drivetrain vibration can result from worn U-joints, unbalanced driveshafts, or misaligned components. Inspect U-joints for play and replace if necessary. Check driveshaft balance and alignment. Ensure transmission and transfer case mounts are secure. If vibration persists, verify axle shafts and differential components for wear or damage.

Q5

How can I optimize the drivetrain performance of my Jeep Cherokee?

Upgrade to high-performance U-joints and driveshafts for durability. Use synthetic fluids for improved lubrication and heat resistance. Install a limited-slip or locking differential for better traction. Regularly inspect and maintain components to prevent wear. Consider gear ratio changes for specific off-road or towing needs.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

1984-1996 Jeep Cherokee Factory Service Manual

Coming Soon

Comprehensive guide covering all drivetrain components, including detailed repair procedures, specifications, and maintenance schedules.

Technical Service Bulletin for Drivetrain Issues

Coming Soon

Addresses common drivetrain problems and provides solutions, including updates and modifications for improved performance.

Jeep Cherokee Drivetrain Parts Catalog

Coming Soon

Detailed catalog of drivetrain components, including part numbers, compatibility information, and upgrade options.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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