Jeep Cherokee 1984-1996 Suspension Specifications
Jeep Cherokee 1984-1996

Jeep Cherokee 1984-1996 Suspension Specifications

Explore detailed suspension specifications for the 1984-1996 Jeep Cherokee (XJ). Learn about factory settings, part compatibility, and performance upgrades for shocks, springs, and control arms. Perfect for maintenance, repairs, and off-road enhancements.

Updated

Overview Specifications

This document provides detailed suspension specifications for the 1984-1996 Jeep Cherokee. It is designed to assist enthusiasts, mechanics, and owners in understanding the suspension system, its components, and key technical details. Use this guide to navigate through major sections, find specific information, and reference quick specifications for maintenance or upgrades.

How to Use

Use the search functionality to quickly locate specific suspension components or terms. Enter keywords like 'shock absorbers' or 'leaf springs' to find relevant sections.

Navigate through the document by scrolling through sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Suspension Type

Solid axle with coil springs

Rear Suspension Type

Leaf springs

Shock Absorber Travel (Front)

8 inches

Shock Absorber Travel (Rear)

9 inches

Steering Type

Recirculating ball

Available Specifications

Front Suspension

The front suspension of the 1984-1996 Jeep Cherokee features a solid axle setup with coil springs and shock absorbers. This section covers key components, their specifications, and maintenance tips.

Coil Springs
  • Diameter: 0.63 inches
  • Free length: 16.5 inches
  • Spring rate: 140 lbs/inch
  • Material: High-strength steel
  • Compatible with lift kits up to 3 inches
Shock Absorbers
  • Type: Hydraulic twin-tube
  • Extended length: 22 inches
  • Compressed length: 14 inches
  • Travel: 8 inches
  • Mounting: Eyelet and pin
Control Arms
  • Material: Forged steel
  • Bushings: Rubber or polyurethane
  • Length: 16 inches
  • Adjustable versions available for lifted setups

Rear Suspension

The rear suspension system utilizes leaf springs and shock absorbers, providing durability and off-road capability. This section details the components and their specifications.

Leaf Springs
  • Number of leaves: 4
  • Length: 52 inches
  • Spring rate: 180 lbs/inch
  • Material: Heat-treated steel
  • Compatible with add-a-leaf kits
Shock Absorbers
  • Type: Hydraulic twin-tube
  • Extended length: 24 inches
  • Compressed length: 15 inches
  • Travel: 9 inches
  • Mounting: Eyelet and pin
Track Bar
  • Material: Solid steel
  • Length: 32 inches
  • Bushings: Rubber or polyurethane
  • Adjustable versions for lifted setups

Steering and Alignment

This section covers the steering components and alignment specifications critical for maintaining proper handling and tire wear.

Steering Linkage
  • Type: Recirculating ball
  • Tie rod diameter: 1 inch
  • Drag link length: 36 inches
  • Material: High-strength steel
Alignment Specifications
  • Caster angle: 5-7 degrees
  • Camber angle: 0-0.5 degrees
  • Toe-in: 1/8 inch
  • Steering axis inclination: 8 degrees

Component Specifications

Overview

Type
Independent Front, Solid Rear Axle
Configuration
4x4 with coil springs
Platform
Unibody with front and rear suspension
Material
Steel and rubber components
Location
Front and rear undercarriage

Dimensions

Front Track Width
58.7 inches (1491 mm)
Rear Track Width
58.7 inches (1491 mm)
Front Spring Length
14.5 inches (368 mm)
Rear Spring Length
16.2 inches (411 mm)
Shock ABSorber Length
22.8 inches (579 mm)
Front Sway Bar Diameter
1.125 inches (28.6 mm)
Rear Sway Bar Diameter
0.875 inches (22.2 mm)

Materials

Springs
High-tensile steel
Shock ABSorbers
Steel with hydraulic fluid
Control Arms
Forged steel
Bushings
Rubber and polyurethane
Sway Bars
Chromoly steel

Features

Durability
  • Reinforced control arms
  • Heavy-duty shock absorbers
  • Corrosion-resistant coatings
Performance
  • Improved articulation
  • Stable handling on rough terrain
  • Enhanced load capacity
Adjustability
  • Lift kit compatibility
  • Adjustable shock absorbers
  • Customizable spring rates
Off-Road Capability
  • High ground clearance
  • Flexible suspension travel
  • Reinforced axle mounts
Comfort
  • Progressive-rate springs
  • Hydraulic damping
  • Reduced road noise

Safety Features

Structural integrity
  • Reinforced mounting points
  • Crash-resistant design
Stability
  • Anti-roll bars
  • Wide track width
Durability
  • Rust-resistant coatings
  • Heavy-duty components

Comfort Features

Ride Quality
  • Smooth damping
  • Progressive spring rates
Noise Reduction
  • Rubber bushings
  • Insulated mounts
Vibration Control
  • Hydraulic shocks
  • Balanced suspension
Load Handling
  • Stable under heavy loads
  • Adjustable suspension

Accessories

Upgrades
  • Lift kits
  • Performance shocks
  • Heavy-duty springs
Protection
  • Skid plates
  • Suspension guards
  • Bushing covers
Maintenance
  • Grease fittings
  • Replacement bushings
  • Alignment tools

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension joints
  • Inspect spring condition
  • Test sway bar links
Maintenance Notes
Regular off-road use may require more frequent inspections.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Defects in materials and workmanship
Corrosion
Miles: 100,000
Years: 5
Coverage: Rust perforation
Powertrain
Miles: 60,000
Years: 5
Coverage: Suspension components
Extended
Miles: 100,000
Years: 7
Coverage: Optional extended coverage

Production Details

Manufacturer
Jeep
Manufacturing Process
  • Forging
  • Heat treatment
  • Precision machining
Quality Control
Testing: Durability tests, Load capacity tests, Corrosion resistance tests
Standards: ISO 9001 certified
Sustainability Practices
  • Recycled steel usage
  • Eco-friendly coatings
  • Waste reduction initiatives
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.5%

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect shock absorbers for leaks
  • Check bushings for wear and tear
  • Lubricate suspension joints
  • Inspect spring condition
  • Test sway bar links

Regular off-road use may require more frequent inspections.

60,000
48
  • Replace worn bushings
  • Check alignment and adjust if needed
  • Inspect control arms for damage
  • Test suspension travel
  • Replace shock absorbers if necessary

Use manufacturer-recommended parts for replacements.

100,000
84
  • Overhaul suspension system
  • Replace all bushings and mounts
  • Inspect and replace springs if needed
  • Perform full alignment
  • Test all suspension components

Critical to ensure all components are in optimal condition for safety.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with the 1984-1996 Jeep Cherokee?

The 1984-1996 Jeep Cherokee (XJ) is compatible with a variety of suspension components, including coil springs, leaf springs, shocks, and control arms. Most aftermarket parts are designed for 4x4 models, but 2WD versions can also be upgraded. Ensure compatibility by checking part numbers for your specific model year and trim. Common upgrades include 2-4 inch lift kits, heavy-duty shocks, and reinforced control arms for off-road use.

Q2

What maintenance is required for the suspension system of a 1984-1996 Jeep Cherokee?

Regular maintenance for the Jeep Cherokee suspension includes inspecting shocks, springs, and bushings every 15,000-20,000 miles. Lubricate suspension components like ball joints and control arm bushings every 10,000 miles. Check for rust, cracks, or wear, especially in leaf springs and coil springs. Replace worn-out parts promptly to avoid further damage. Off-road use may require more frequent inspections and replacements due to increased stress on components.

Q3

How do I replace the suspension components on a 1984-1996 Jeep Cherokee?

To replace suspension components, first, lift the vehicle securely using jack stands. Remove the wheels and disconnect the shocks, sway bar links, and control arms. For coil springs, use a spring compressor to safely remove and install new springs. For leaf springs, unbolt the U-bolts and shackles. Reassemble with new components, ensuring proper torque on all bolts. Always refer to a service manual for detailed instructions and torque specifications.

Q4

What are common suspension issues in the 1984-1996 Jeep Cherokee and how can I troubleshoot them?

Common issues include sagging springs, worn shocks, and loose or damaged bushings. Sagging springs cause uneven ride height and poor handling. Worn shocks result in excessive bouncing and reduced stability. Loose bushings create clunking noises and uneven tire wear. Inspect components visually and test for play by shaking suspension parts. Replace worn or damaged parts and ensure proper alignment after repairs.

Q5

How can I optimize the suspension performance of my 1984-1996 Jeep Cherokee?

To optimize suspension performance, consider upgrading to high-quality shocks, heavy-duty springs, and reinforced control arms. Adjustable shocks allow for fine-tuning ride comfort and handling. Adding a sway bar or upgrading to a stiffer one improves cornering stability. For off-road use, install a lift kit and larger tires, but ensure proper alignment and drivetrain modifications to avoid stress on components.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Jeep Cherokee XJ Factory Service Manual

Coming Soon

Comprehensive guide covering suspension system maintenance, repair, and specifications for 1984-1996 Jeep Cherokee models.

Technical Service Bulletin: Suspension Component Updates

Coming Soon

Details updates and revisions to suspension components for improved durability and performance in 1984-1996 Jeep Cherokee models.

Jeep Cherokee Suspension Parts Catalog

Coming Soon

Catalog listing OEM and aftermarket suspension parts, including lift kits, shocks, and springs for 1984-1996 Jeep Cherokee models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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