-1997-2006-Jeep-Wrangler.jpg?w=1080&h=608&q=75&f=webp&fit=cover&g=auto&metadata=copyright)
Jeep Wrangler 1997-2006 Brakes Specifications
Explore the detailed brake specifications for the 1997-2006 Jeep Wrangler, including rotor sizes, caliper types, and pad materials. This guide is essential for maintenance, upgrades, and ensuring optimal braking performance.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1997-2006 Jeep Wrangler. It is designed to help users understand the components, maintenance requirements, and performance characteristics of the brakes. Use the search and navigation instructions to quickly find relevant information. Whether you're a mechanic, enthusiast, or owner, this guide will assist you in maintaining and optimizing your Jeep Wrangler's braking system.
How to Use
Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. This will filter the content to show only relevant sections.
Scroll through the sections or use the table of contents to jump to specific topics. Each section is organized into subsections for easy access to detailed information.
Key Specifications
Front Rotor Diameter
11.1 inches (282 mm)
Rear Drum Diameter
9 inches (229 mm)
Brake Fluid Type
DOT 3 or DOT 4
Pad Replacement Interval
30,000-50,000 miles
Master Cylinder Bore Size
1 inch (25.4 mm)
Available Specifications
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also provides maintenance tips and performance insights.
Front Brakes
This section covers the specifications and details of the front braking system, including rotor size, caliper type, and pad material. It also provides maintenance tips and performance insights.
Rotor Specifications
- Diameter: 11.1 inches (282 mm)
- Thickness: 0.98 inches (25 mm)
- Material: Cast iron
- Ventilation: Vented design for heat dissipation
- Replacement interval: Every 50,000-70,000 miles
- Optional: Upgraded slotted or drilled rotors available
Caliper and Pad Details
- Caliper type: Single-piston floating
- Pad material: Semi-metallic or ceramic
- Pad thickness (new): 0.47 inches (12 mm)
- Minimum pad thickness: 0.12 inches (3 mm)
- Replacement interval: Every 30,000-50,000 miles
- Optional: Performance pads for off-road use
Rear Brakes
This section provides information on the rear braking system, including drum and disc brake configurations, rotor or drum dimensions, and maintenance guidelines.
Rear Brakes
This section provides information on the rear braking system, including drum and disc brake configurations, rotor or drum dimensions, and maintenance guidelines.
Drum Brake Specifications
- Drum diameter: 9 inches (229 mm)
- Shoe width: 1.75 inches (44 mm)
- Material: Cast iron
- Replacement interval: Every 50,000-70,000 miles
- Optional: Conversion kits for disc brakes
Disc Brake Specifications
- Rotor diameter: 10.2 inches (259 mm)
- Thickness: 0.39 inches (10 mm)
- Caliper type: Single-piston floating
- Pad material: Semi-metallic or ceramic
- Replacement interval: Every 30,000-50,000 miles
Brake Fluid and Hydraulics
This section explains the brake fluid requirements, hydraulic system components, and maintenance tips to ensure optimal braking performance.
Brake Fluid and Hydraulics
This section explains the brake fluid requirements, hydraulic system components, and maintenance tips to ensure optimal braking performance.
Brake Fluid Specifications
- Type: DOT 3 or DOT 4
- Capacity: 1.5 liters (1.6 quarts)
- Replacement interval: Every 2 years or 30,000 miles
- Boiling point (DOT 3): 401°F (205°C)
- Boiling point (DOT 4): 446°F (230°C)
Hydraulic System Components
- Master cylinder bore size: 1 inch (25.4 mm)
- Brake lines: Steel and rubber combination
- ABS system: Optional on some models
- Bleeding procedure: Required during fluid replacement
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Brakes Specifications
Overview
- Type
- Hydraulic Disc (Front), Drum (Rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Jeep Wrangler TJ Series
- Material
- Cast Iron (Rotors), Steel (Drums)
- Location
- Front and Rear Axles
Dimensions
- Front Rotor Diameter
- 11.1 inches (282 mm)
- Front Rotor Thickness
- 0.98 inches (25 mm)
- Rear Drum Diameter
- 9.0 inches (229 mm)
- Rear Drum Width
- 1.75 inches (44.5 mm)
- Brake Pad Thickness
- 0.47 inches (12 mm)
- Brake Shoe Thickness
- 0.2 inches (5 mm)
- Master Cylinder Bore Diameter
- 1.0 inch (25.4 mm)
Materials
- Rotors
- Cast Iron with Anti-Corrosion Coating
- Drums
- High-Strength Steel
- Brake Pads
- Semi-Metallic Friction Material
- Brake Shoes
- Organic Friction Material
- Brake Lines
- Steel Braided with Rubber Coating
Features
- Braking System
-
- Hydraulic Power Assist
- Dual-Circuit Design
- Proportioning Valve
- ABS (Optional on Later Models)
- Front Brakes
-
- Vented Discs
- Single-Piston Calipers
- Dust Shields
- Wear Sensors (Optional)
- Rear Brakes
-
- Self-Adjusting Drums
- Mechanical Parking Brake
- Dust Shields
- Wear Indicators
- Brake Fluid
-
- DOT 3 or DOT 4 Compatible
- High-Temperature Resistance
- Moisture-Resistant Formulation
- Cooling
-
- Vented Front Rotors
- Heat Dissipation Fins
- Dust Shields for Thermal Management
Safety Features
- Brake Assist
-
- Hydraulic Power Boost
- Proportioning Valve for Balanced Braking
- Anti Lock Brakes
-
- Optional ABS System
- Wheel Speed Sensors
- Electronic Control Unit
- Parking Brake
-
- Mechanical Drum Design
- Self-Adjusting Mechanism
- Cable-Operated
Comfort Features
- Pedal Feel
-
- Firm and Responsive
- Adjustable Pedal Height
- Noise Reduction
-
- Anti-Squeal Shims
- Vibration Dampeners
- Maintenance Ease
-
- Easy Pad Replacement
- Self-Adjusting Rear Drums
- Accessible Bleed Valves
Accessories
- Upgrades
-
- Performance Brake Pads
- Slotted Rotors
- Stainless Steel Brake Lines
- Tools
-
- Brake Caliper Tool
- Drum Brake Spring Tool
- Brake Bleeder Kit
- Maintenance Kits
-
- Brake Pad Replacement Kit
- Drum Brake Shoe Kit
- Brake Fluid Flush Kit
Maintenance
- Service interval
- Every 12,000 miles or 12 months
- Service Items
-
- Inspect Brake Pads and Shoes
- Check Rotor and Drum Thickness
- Inspect Brake Lines for Leaks
- Test Parking Brake Function
- Flush Brake Fluid Every 2 Years
- Maintenance Notes
- Replace pads if thickness is below 0.12 inches (3 mm). Rotors should be resurfaced or replaced if below minimum thickness.
Warranty
- Brake Pads
- Miles: 24,000Years: 2Coverage: Material and Workmanship
- Rotors
- Miles: 36,000Years: 3Coverage: Material Defects
- Brake Lines
- Miles: 60,000Years: 5Coverage: Corrosion and Leaks
- Master Cylinder
- Miles: 60,000Years: 5Coverage: Seal and Bore Defects
Production Details
- Manufacturer
- Dana Holding Corporation
- Manufacturing Process
-
- Casting for Rotors and Drums
- CNC Machining for Precision
- Heat Treatment for Durability
- Quality Control
- Dimensional Checks: Laser ScanningMaterial Testing: X-Ray AnalysisPerformance Testing: Dyno Testing
- Sustainability Practices
-
- Recycled Cast Iron
- Low-Emission Coating Processes
- Waste Material Recycling
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.02%Lead Time: 4 Weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect Brake Pads and Shoes
- Check Rotor and Drum Thickness
- Inspect Brake Lines for Leaks
- Test Parking Brake Function
- Top Off Brake Fluid
Ensure proper torque on all bolts and fittings.
- Replace Brake Pads if Necessary
- Resurface or Replace Rotors
- Inspect Calipers and Wheel Cylinders
- Check ABS System Functionality
- Flush Brake Fluid
Use manufacturer-recommended brake fluid.
- Replace Brake Shoes
- Inspect and Replace Brake Lines if Needed
- Overhaul Parking Brake Mechanism
- Test Master Cylinder Function
- Perform Full System Bleed
Critical to inspect for corrosion in brake lines and fittings.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 1997-2006 Jeep Wrangler models?
Are these brakes compatible with all 1997-2006 Jeep Wrangler models?
These brakes are specifically designed for 1997-2006 Jeep Wrangler models, including TJ and LJ series. They are compatible with both 4-cylinder and 6-cylinder engines. However, it is essential to verify the exact model and trim level, as slight variations may exist. Always cross-check part numbers with your vehicle’s specifications to ensure proper fitment and performance.
Q2 What is the recommended maintenance schedule for these brakes?
What is the recommended maintenance schedule for these brakes?
Regular maintenance is crucial for optimal brake performance. Inspect brake pads every 12,000 miles and replace them if worn below 3mm. Rotors should be checked for thickness and warping every 24,000 miles. Brake fluid should be flushed every 30,000 miles or as recommended by the manufacturer. Ensure all components are clean and properly lubricated during inspections to prevent premature wear.
Q3 How do I install or replace brakes on a 1997-2006 Jeep Wrangler?
How do I install or replace brakes on a 1997-2006 Jeep Wrangler?
To install or replace brakes, first, lift the vehicle and remove the wheels. Use a wrench to detach the caliper and slide out the old brake pads. Inspect the rotors and replace if necessary. Install new pads and reassemble the caliper. Torque all bolts to manufacturer specifications. Finally, pump the brake pedal to restore pressure and test the brakes before driving. Always refer to the service manual for detailed instructions.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes often indicate worn pads, warped rotors, or debris buildup. Inspect the pads and rotors for uneven wear or damage. Clean the brake components thoroughly and ensure proper lubrication. If the issue persists, consider replacing the pads or resurfacing the rotors. Additionally, check for loose components or improper installation, as these can also cause vibrations.
Q5 How can I optimize the performance of my Jeep Wrangler’s brakes?
How can I optimize the performance of my Jeep Wrangler’s brakes?
To optimize brake performance, use high-quality brake pads and rotors designed for off-road or heavy-duty use. Regularly inspect and maintain the braking system, ensuring all components are in good condition. Upgrade to slotted or drilled rotors for better heat dissipation. Consider upgrading brake lines to stainless steel for improved durability and responsiveness. Properly bed-in new brake components to ensure optimal performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
1997-2006 Jeep Wrangler Service Manual
Coming SoonComprehensive guide covering maintenance, repair, and troubleshooting for 1997-2006 Jeep Wrangler models. Includes detailed diagrams and step-by-step instructions.
Jeep Wrangler Brake System Technical Bulletin
Coming SoonTechnical bulletin addressing common brake system issues and updates for 1997-2006 Jeep Wrangler models. Includes recommended solutions and parts.
Jeep Wrangler Brake Parts Catalog
Coming SoonCatalog listing all brake components and accessories for 1997-2006 Jeep Wrangler models. Includes part numbers, descriptions, and compatibility information.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.